Ikonics Industrial Photo Machining
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IKONICS® INDUSTRIAL PHOTO-MACHINING  
   
IKONICS Industrial offers an alternative, cost effective precision "machining" service to selectively pattern or remove materials from high density, hard/brittle surfaces for applications like hole drilling in silicon, sapphire or borosilicate wafers; mesas for wafer chucks in silicon carbide or other ceramics; blind via holes and micro-channels.
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photo-machining
photo-machining

PHOTO-MACHINING CAPABILITIES

  • Accuracy to within microns (X, Y & Z position)
  • Precision patterns, channels, holes
  • Blind via holes, grooves
  • Large area & selective material removal
  • Selective materials/coatings removal
  • Surface texturing
  • Large substrate processing to 500mm
  • Low cost, quick turnaround (often < 2wks)
  • Flexible design changes
  • Prototyping and Production
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photo-machining
photo-machining
photo-machining
photo-machining

PHOTO-MACHINABLE MATERIALS

  • Alumina – all densities
  • Aluminum Nitride
  • Boron Carbide or Nitride
  • Carbon fiber
  • Ceramic & KEVLAR Composites
  • Ferrite
  • Glass, Quartz, Borosilicate
  • Graphite
  • Mullite, Steatite, Titanium Nitride
  • Sapphire
  • Silicon Carbide, Silicon Nitride
  • Zirconia 
  • Other
photo-machining
photo-machining
photo-machining
photo-machining

INDUSTRY APPLICATIONS

  • MEMS sensors, wafer drilling
  • Silicon Carbide /Ceramic Wafer chucks
  • Silicon Wafer Carriers
  • High precision ceramics and electronics for Aerospace & Defense
  • Microfluidics / Fuel Cells
  • Photovoltaic
  • Ceramic Heater Plates
  • Optics (glass parts patterns & holes)
  • LCD Displays
  • Other

More information

photo-machining
photo-machining
 
WHY PHOTO-MACHINING?

Brittle materials such as Glass, Ceramics, Sapphire, etc. are notoriously difficult to machine using conventional equipment and have a high propensity to chip or crack. Tool wear can be excessive causing dimensional changes, thermal stresses and shape changes when using CNC, ultrasonic and laser machining resulting in loss of dimensional control and high costs. Alternatively, Photo-Machining combines the precision of photo-lithography with automated powder blasting to impart a controlled, dry, very low stress, and fast precision removal of the desired material.
 
IKONICS Corporation • 4832 Grand Avenue • Duluth, Minnesota 55807 USA • Toll Free: 1-800-643-1037 • Email: info@ikonicsindustrial.com
Copyright © 2010 IKONICS Imaging. All rights reserved.      An IKONICS Company       ISO 9001 Certified       NASDAQ Listed: IKNX
Ranked #57 on Fortune Magazine’s Fastest Growing Small Companies, 2005
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