Ikonics Industrial Photo Machining
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IKONICS IMAGING™ INDUSTRIAL SOLUTIONS -- PHOTO-MACHINING
IKONICS INDUSTRIAL SOLUTIONS offers an alternative, cost effective precision "machining" service to selectively pattern or remove materials from high density, hard/brittle surfaces for applications like hole drilling in silicon, sapphire or borosilicate wafers; mesas for wafer chucks in silicon carbide or other ceramics; blind via holes and micro-channels.

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PHOTO-MACHINING CAPABILITIES

  • Accuracy to ±10μm (position & depth)
  • Precision patterns, channels, holes
  • Blind via holes, grooves
  • Large area & selective material removal
  • Selective materials/coatings removal
  • Surface texturing
  • Large substrate processing to 500mm
  • Low cost, quick turnaround (often < 2wks)
  • Flexible design changes
  • Prototyping and Production
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PHOTO-MACHINABLE MATERIALS

  • Alumina – all densities
  • Aluminum Nitride
  • Boron Carbide or Nitride
  • Carbon fiber
  • Ceramic Composites
  • Ferrite
  • Glass, Quartz, Borosilicate
  • Graphite
  • Mullite, Steatite, Titanium Nitride
  • Sapphire
  • Silicon Carbide, Silicon Nitride
  • Zirconia 
  • Other
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photo-machining
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INDUSTRY APPLICATIONS

  • MEMS sensors, wafer drilling
  • Electronics
  • Wafer chucks and Carriers
  • Military
  • Micro-Fluidics
  • Solar panels
  • Ceramic Heaters
  • Optics (glass parts patterns & holes)
  • LCD Displays
  • Other
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WHY PHOTO-MACHINING (PMP)?

Brittle materials such as Glass, Ceramics, Sapphire, etc. are notoriously difficult to machine using conventional equipment and have a high propensity to chip or crack. Tool wear can be excessive causing dimensional changes and dimensional changes when using CNC, ultrasonic and laser machining resulting in loss of dimensional control and high costs. Alternatively, Photo-Machining combines the precision of photo-lithography with automated powder blasting to impart a controlled, dry, low stress, and fast precision removal of the desired material.

Copyright © 2007 IKONICS Imaging. All rights reserved.      An IKONICS Company       ISO 9001 Certified       NASDAQ Listed: IKNX
Ranked #57 on Fortune Magazine’s Fastest Growing Small Companies, 2005
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